Take your products to the next level with our customized automation solutions.
Our experienced team of engineers and designers supports you from the initial idea through to series production and assists you in optimizing your processes. Benefit from our extensive know-how across various industries and let us work together to develop innovative solutions that are perfectly tailored to your needs.
Whether it’s a new design, further development of existing products, or system optimization, we offer you a comprehensive range of services from a single source. In doing so, we rely on state-of-the-art CAD software such as CATIA, SolidWorks, or Inventor, as well as E-Plan P8, Zuken E³, or WCAD, and all common programming platforms such as Beckhoff, Siemens, Schneider, or Rockwell. Our goal is to turn your ideas into reality and provide you with a decisive competitive advantage. Trust in our expertise and let us drive your product forward together.
We find exactly the employees you are looking for – and take over the entire recruitment process for you. With a clear focus on speed, efficiency, and precise matching, we fill your open positions.
We handle electrical design in accordance with international standards, including verification through calculations and the dimensioning of components, ensuring that your project can be handed over to manufacturing on time and fully functional.
We handle electrical design in accordance with international standards, including verification through calculations and the dimensioning of components, ensuring that your project can be handed over to manufacturing on time and fully functional.
Are you looking for short-term support in PLC programming? We provide you with qualified and experienced personnel at short notice, enabling you to respond flexibly to peak workloads.
Industrial automation refers to the use of technologies and systems to control and monitor production processes. These technologies help improve efficiency, quality, and safety in manufacturing. By implementing such systems, companies can minimize human labor while increasing accuracy and productivity. Automation is an integral part of many engineering disciplines, including engineering mechanics and materials engineering.
A key aspect of the modern mechanical engineering industry is programming, which enables the use of CAD software and automation technologies. Technical systems are controlled and optimized through programming, which is essential for the development and production of machinery as well as for increasing the efficiency of manufacturing processes.
Our services include:
Potential analysis for your production
Evaluation and analysis of optimization potential
Planning and design of the automation project
Implementation of the automation solution
Commissioning of the automation system
Safety assessment of the system
Our expertise:
REFA
MTM
Mechanical design
Electrical design
PLC programming
Software development in backend and frontend
Safety-relevant standards and regulations
Idea generation and analysis of the current situation:
The project begins with a comparison between the current state and the target state. Every production company must know how much savings need to be generated as well as the budgets available for investments. In most companies, a target ROI is also defined. This target must be exceeded for management to invest in automation. Industrial engineering or production planning is familiar with the current standard times of a production process, which are then compared against the potential time savings.
At the start, promising ideas are collected, which are then analyzed during the conceptualization phase and compared with the current process.
Possible ideas include:
Use of robots
Cycle time reduction of deployed robots and machines
Replacement of machines or retrofitting existing machines to meet current challenges
Improvement of the quality of manufactured components
Better production control
More predictable maintenance intervals
Conceptualization and design of the idea:
The collected ideas are detailed further. Market research is used to determine cost calculations and possible standard times. The required investment, ongoing costs of the idea, and potential savings are compared. The project with the best ROI (fastest return on investment) represents the most promising automation project. These options must be discussed with stakeholders such as management and the works council in order to clarify sensitive topics. Once this has been completed, the project must be tendered and awarded using a specification document (requirements specification).
Detailed project planning:
After a company has been commissioned to implement the project, it must plan the project in detail. Particular attention should be paid to integrating the project into ongoing production. It must be clarified in detail which machine areas are available, during which shifts and on which days. In some cases, this may also take place on weekends.
Furthermore, the project plan must be coordinated with all trades involved in the project. Explicit milestones for quality control of work results must also be planned to ensure that the requirements defined in the specification document are reliably met.
Implementation of the plan:
Once planning has been completed and approved by management, the project implementation begins. As a rule, questions arise during this phase and should be clarified promptly. In addition, preparations for milestone dates or milestone reviews for the approval of technical concepts and procurement of components are carried out. Care must be taken to avoid any delays at this stage.
Finally, introduction into production and thus proof of concept in mechanical engineering:
The introduction into production is a decisive step in the manufacturing process. Here, planning is put into practice and actual production begins. A well-thought-out plan and careful preparation are essential to ensure a smooth production start.
An important aspect of this phase is the training of the workforce responsible for automation. Universities of applied sciences play a central role here, as they offer specialized degree programs tailored to the various disciplines of mechanical engineering. Alongside universities and technical universities, these institutions represent one of the traditional educational pathways for aspiring engineers and make a significant contribution to workforce qualification.
The implementation of new technologies and the training of employees are also of great importance. It is essential that everyone involved understands the new systems and processes and can use them efficiently.
Automation forms the backbone of modern industry and technology. It involves the use of technologies to make workflows, processes, or systems more efficient. The primary purpose of automation is to increase productivity and speed, improve accuracy and reliability, and minimize human error.
The fundamentals of automation include sensors, actuators, control technology, and communication technology. Sensors collect data and transmit it to the control system, which then executes the required actions. Actuators, such as motors or pneumatic cylinders, carry out these actions. Control technology uses programming languages and tools to program and manage automation systems. These technologies are an essential part of modern engineering sciences and contribute to increased efficiency across various industries.
Communication technology enables interaction between the different automation components and other systems. A solid understanding of these fundamentals is essential to master and control the complex systems and processes of modern industry.
Automation technology has developed rapidly over recent decades. From the use of simple automated mechanisms to highly complex industrial robots, the technology has evolved continuously. Early forms of automation consisted of mechanical devices that performed simple tasks, whereas modern systems are capable of independently controlling and monitoring complex processes. Advances in sensor and actuator technology, as well as in software development, have significantly expanded the capabilities and application areas of automation technology. A central role is played by programmable logic controllers (PLCs), which are essential for controlling automated systems and are showcased at trade fairs such as SPS – Smart Production Solutions in Nuremberg.
Automation technology continues to evolve, with new trends and technologies shaping the market. The most significant developments include:
Artificial Intelligence (AI): AI is used to analyze and optimize complex processes, significantly increasing efficiency and precision in automation.
Internet of Things (IoT): IoT enables networking and communication between devices and systems, revolutionizing data acquisition and analysis in automation.
Industry 4.0: This concept integrates automation, AI, and IoT to maximize productivity and efficiency in industry.
Robotics: Robots play a central role in automation and increasingly take on complex tasks that previously required human labor.
These technologies and trends have the potential to fundamentally transform automation and create new opportunities for various industries. Engineers monitor technological trends and derive recommendations and proposals that are crucial for the development and optimization of products.
Importance of Expertise in Automation
Expert knowledge in automation is crucial for developing and implementing complex systems and processes. Engineers and automation specialists must possess a deep understanding of automation fundamentals, including PLC programming. This know-how enables them to develop precise and efficient solutions tailored to the specific requirements of different industries. The ability to design customized automation solutions is a key factor for success in modern industry.
There are various ways to expand expertise in automation. Universities and universities of applied sciences offer specialized degree programs and continuing education courses focused on automation. These programs provide students with the necessary knowledge and skills to succeed in the automation industry. In addition, numerous online courses and tutorials allow professionals to expand their expertise conveniently from home. Regular training and professional development are essential to stay up to date with technological advancements and continuously improve skills.
The future of automation is promising and will be shaped by groundbreaking technologies and trends. Key developments include:
Expanded use of AI and IoT: AI and IoT will play a central role by enabling the analysis and optimization of complex processes.
New robotics technologies: Advances in robotics will further drive the automation of complex tasks and increase productivity.
Integration of humans and machines: Future automation will be characterized by close collaboration between humans and machines, enhancing efficiency and flexibility in production.
These developments open up new opportunities for industry and society. It is crucial to prepare for these changes and acquire the necessary skills and knowledge to succeed in this dynamic future.
Summary and outlook on future developments:
Mechanical design is an essential part of engineering sciences and is applied across numerous industries. It offers many advantages, including higher productivity and efficiency, improved safety and reliability, as well as greater quality and precision.
In the future, the demands on mechanical design will continue to increase, particularly in the areas of automation and digitalization. Designers will face new challenges, but also gain new opportunities to ensure the safety and reliability of automated systems.
A significant aspect of future developments is the integration of artificial intelligence (AI) and machine learning into mechanical design. These technologies provide new ways to analyze and optimize complex processes, which can significantly enhance efficiency and precision in automation.
In addition, the use of new materials and technologies such as 3D printing and nanotechnology will revolutionize mechanical design. These innovations enable the production of components with previously unattainable properties and open up new perspectives for design and manufacturing.
Overall, mechanical design presents many opportunities and challenges for the future. Engineers and designers must adapt to new requirements and possibilities and develop innovative solutions to ensure the safety and reliability of automated systems while increasing productivity and efficiency. Continuous training and adaptation to technological advancements will be crucial to remain successful in the dynamic world of automation.
Automation is an important part of modern industry and makes it possible to optimize processes and increase productivity.
Through automation, human errors can be minimized and product quality improved.
Automation is a key step on the path toward Industry 4.0.
Automation is based on various technologies such as robotics, sensors, actuators, and control technology.
The fundamentals of automation also include the programming of control systems and the configuration of systems.
Automation requires a solid understanding of processes and system requirements.
Mechanical design is an important part of automation and includes the development of machines and systems.
The design of machines and systems requires a solid understanding of mechanics and materials science.
Mechanical design is a crucial step on the path toward process automation.
Automation is used in various industries, such as manufacturing, logistics, and energy supply.
Automation can also be applied in agriculture and healthcare.
The applications of automation are diverse and depend on the specific requirements of each industry.
Know-how and expertise in automation are essential prerequisites for the successful implementation of automation systems.
Engineers and technicians must have a solid understanding of automation technologies and processes.
Continuous training and the exchange of experience are important to enhance know-how and expertise in automation.
Automation will change the way we work and create new challenges and opportunities.
Engineers and technicians must adapt to new requirements and continue to develop their skills.
Automation will also create new job profiles and career opportunities.
Automation is an important part of the fourth industrial revolution and makes it possible to optimize processes and increase productivity.
The fourth industrial revolution is driven by the development of artificial intelligence, machine learning, and the interconnection of systems.
Automation is a key step on the path toward Industry 4.0.
The most important technologies in automation are robotics, sensor technology, actuators, and control technology.
The programming of control systems and the configuration of systems are key aspects of automation.
The interconnection of systems and the use of data will be important aspects of automation.
Nous prenons en charge la conception mécanique, y compris le dimensionnement des éléments de machines ainsi que leur validation par des calculs, afin que votre projet puisse être transmis à la production dans les délais et en parfait état de fonctionnement.
Nous prenons en charge la conception électrique selon les normes internationales, y compris la validation par des calculs et le dimensionnement des composants, afin que votre projet puisse être transmis à la production dans les délais et en parfait état de fonctionnement.
Programmation d’automates (PLC)
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